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琉璃瓦和西班牙瓦的生产流程

作者:蒙阴鑫亿达陶瓷有限公司发布时间:2018-05-24 08:46:09tags: 琉璃瓦西班牙瓦厂家

 

琉璃瓦、西班牙瓦厂家的生产工艺并不复杂,生产线设备可选用全自动生产线设备生产,也可选用部分机械设备和手工相结合的方式生产。那么山东琉璃瓦厂家和西班牙瓦厂家是如何生产的呢?生产流程如下:

山东琉璃瓦

一、坯料 

球探体育WOMENXUANYONGDEYUANLIAODUOWEIHANDANDIQUCHULIANGDA、JIAGEDIDEDAQING、ERQING、GANGTU、JIANTU、MUJIEDENGRUANZHIYUANLIAOJIFEIXIABOFEN、CIFENDENGYUANLIAO。LINGWAI,WOMENBUFENCAIYONGMEIGANSHI、MEIYANHUIDENGKUANGWUFEIZHA、GONGYEFUCHANPINLAIJIANGDISHENGCHANCHENGBEN,YEHUODEMANYIXIAOGUO。 

WOMENZHUYAOSHIZHILELIANGZHONGPILIAO:BAIPILIAOHEHONGPILIAO。HONGSEPILIAOWOMENXUANYONGDESHIDANGDIDELIANGZHONGZISHAYUANLIAO,JIANGQIZHIHUANBAIPILIAOZHONGDEQINGTUCHENGFENERPEICHENG。 

1、注浆坯料的制备 

球探体育JIANGYUANLIAOANPEIFANGZHUNQUECHENGLIANGRUQIUMOXISUI,XIDUWEIWANKONGSHAIYUBUDIYU15%,GUO60MUSHAICHENFUBEIYONG。ZHUYAOYONGLAIZHIZUOLIULIWADEXIAO、ZHONGXINGYIXINGJIAN。 

2、挤制和塑压成型坯料的制备 

JIANGYUANLIAOJINGLEIMENGJIFENSUIHOUFENLEICUNFANG,BUNENGHUNRUZAZHI,YUANLIAOJIAERXIDU100MUSHAIYUXIAOYU0.05%。PILIAOZHIBEIANZHAOPEIFANGZHUNQUECHENGLIANGHOU,PINGPUYUJIEJINGDIMIAN,YIZHONGYUANLIAOPUYICENG,RANHOUJIARUYIDINGLIANGDESHUIFEN,RENGONGJIANGQIHUNYUN。JIANGHUNHEPILIAORUJIAONIJI,JIAOLIAN2—3CI,CHENFULIANGTIANHOUGONGCHENGXINGSHIYONG。 

二、成型 

球探体育LIULIWADECHENGXINGFANGFA,YIBANCAIYONGJIZHICHENGXING、SHOUGONGYINPI、ZHUJIANGCHENGXINGDENGFANGFA。XIBANYAWACAIYONGSUYACHENGXING。 

1、挤型成型 

LIULIWADEPUTONGWAJIANTONGWA、BANWACAIYONGJIZHICHENGXING,JIPIJI(TCL350ZHENKONGJICHUJI)SHIZAIJIAONIJIDECHUNIKOUJIAZHUANGYIGEYUPITICHICUNXIANGTONGDEJITOU,JIAONIYAOQIUZHENKONGDUDAYU0.12Mpa,PINISHUIFENXIAOYU18%。DAIPIJICHUHOU,YONGGANGSIQIECHENGWAPI,FANGZHIJIASHANGLIANGGAN、XIUPI、GANZAOHOUSHAOCHENG。 

2、手工成型和注浆成型 

LIULIWAZHONGDEGOUTOU,DISHUIWAJIANYIJIZOUSHOU、DINGMAO、HUACHUANGHEZHENGWEN、CHUISHOUDENGGOUJIANCAIYONGSHOUGONGCHENGXINGHUOZHUJIANGCHENGXING。SHOUGONGCHENGXINGSHIJIANGPINIPAIDACHENGNIBING,ZAISHIGAOMONEIYAYINCHUYOUHUAWENDEPITI,SHAOGANHOUQIPITIEJIE,JIANGGONGZUOMIANXIUZHENGDAGUANG。SHOUGONGCHENGXINGDENILIAOSHUIFENWEI22%。 

3、塑压成型(WD成型压机) 

XIBANYAWAZHUYAOCAIYONGSUYACHENGXING,SUYANILIAOYAOCHOUQUZHENKONG,NILIAOSHUIFENZAI16—18%。WOMENSHIYONGDESUYACHENGXINGJISHIXIANGTANGAOXINTAOCIJIXIECHANGSHENGCHAN,DANJIRICHANLIANGZAI6000PIANZUOYOU。 

三、釉料 

详见:琉璃瓦与西班牙瓦上釉流程及釉料选择

四、烧成 

球探体育XISHILIULIWACAIYONGYICISHAOCHENG。SHAOCHENGHOUYONGYAOLUWEIMEISHAOTUIBANYAO,TOUZIJIAOSHAO,YEKEYONGSUIDAOYAO,YANGHUAYANSHAOCHENG。 

XIBANYAWAYICISHAOCHENGSHIJIANGCHENGXINGHAODEPITIGANZAOSHIYOUHOUZHIJIERUYAOSHAOCHENG,SHAOCHENGWENDUWEI1150℃-1200℃。WAJIANBUSHIMANSHIYOUKEYIYIKAOLUODIEHUOCAIYONGTESHUZHIJIADEBANFASHAOCHENG。 

五、检验 

LIULIWA、XIBANYAWACHUYINGJUBEILIANGHAODENEIZAIWULIXINGNENG(KANGZHEKANGYA、XISHUILV、NAIJILENGJIREXINGNENGHENAIDONGXINGNENG)WAI,ZHUYAOJIANYANXIANGMUWEIWAIGUANZHILIANG。 

CHANPINWAIGUANYAOQIUGUANGHUAZHENGJIE,YOUSEXIANLIANGCHUNZHENG。WAJIANZUZHUANGYIQI,YOUSEYAOJIBENYIZHI。ZAOXINGWENYANGGUIZHENGQINGXI,CHANPINYUNXUCHICUNGONGCHA±2mm,DADAOYISHANGYAOQIUJIWEIHEGE。RUYOUTUZHIHESHIYANG,YINGYANGEANBIAOZHUNJIANYAN。LIULIWAHAIYOUYIXIETESHUJIANYANFANGFA:RUBANWA,SIKUAIWEILONGYINGWEIYUANTONG,JICHENG360°。TONGWALIANGKUAIPINHEYEYINGGOUCHENGYIYUANTONG。GOUTOU、DISHUIMATONG、BANWAZHANJIECHENGJIAJIAOYINGWEI135°±5°。 

六、总结 

WOMENYANZHIDELIULIWA、XIBANYAWADEGEXIANGLIHUAXINGNENGZHIBIAODADAOHECHAOGUOYOUGUANBIAOZHUN,SHAOJIEWENDUDI,CIHUACHENGDUGAO,CHANPINYOUSEMINGLIANGGUANGRUN,SHIYONGXIAOGUOHAO。ZAIPIYOUYANZHIGUOCHENGZHONG,WOMENZHUZHONGSHIYONGBENDIGELEIKUANGWUFEILIAOHEFEIBOLIFENDESHIYONG,WEIJIANGDISHENGCHANCHENGBENZHAODAOLELIANGHAOTUJING。


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